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Hongke Case] Siemens Energy High Voltage Switchgear Transportation Monitoring Case

Case Overview

Clients: Siemens Energy
Application Products: HongKe ASPION G-Log 2 Intelligent Shock Recorder
Application Scene: Air Insulated High Voltage Switchgear (AIS) Logistics and Transportation Process Monitoring

I. Preface

In the course of transporting machinery, transformers, high voltage switches or other high value equipment, even a single accidental impact can result in equipment damage, performance degradation or even scrap. In order toObjectively monitor and evaluate external shocks to equipment during transportation.The following are some of the most popular features of our products.Import and Export Regulationsup toIndustry Safety StandardsAs a result, more and more end-users are adopting the Shock Recorder as a key tool for transportation risk control.

The ASPION G-Log 2 shock logger combinesAdvantages of Shock Label and Vibration Logger with customizable Threshold SettingThe solution effectively eliminates invalid data below the threshold value and ensures that the monitoring results are true and reliable. Within a reasonable cost range, the solution meets the needs of mostHigh Value Equipment Transportation MonitoringandCompliance VerificationDemand, ideal for logistics quality management and supply chain risk control.

II. Background to cooperation

Siemens Energy operates in more than 90 countries and territories around the world, and one of its core products, theGas-Insulated Switchgear (GIS, Gas-Insulated Switchgear)It is highly reputable in the industry and has a rated voltage range from 72.5 kV to 550 kV.

Since its introduction in 1968, Siemens Energy's switchgear has been successfully operating in all climatic regions of the world for more than 420,000 Bay-YearsIt is designed to maintain excellent reliability and stability over long periods of operation and under complex environmental conditions.

Fig. 1 Siemens Energy High Voltage Switchgear Application Schematic

In order to ensure that the products are transported globally, theTracking,Monitoring and ComplianceSiemens Energy has selected the ASPION G-Log 2 as its newest product.High voltage power equipment transportation safety monitoringIt is an important tool for realizing data-based and intelligent transportation quality management in the whole process.

Practical application

01 Reliability assessment

Siemens Energy for verificationTransportation Monitoring of High Voltage SwitchgearThe reliability of a brand of high-precision vibration monitor is adopted with theASPION G-Log 2 Intelligent Shock RecorderA vibration comparison test was conducted to assess whether the device could meet the monitoring needs during long-distance transportation.

As shown in Fig. 1, the two devices were mounted on the same cargo location during the test, and were passed through theDrop Test, Manual Shaking and Vibration Table Simulationetc. to produce the same external impact.

Fig. 2 Comparison between the high-precision vibration monitor and the ASPION G-Log 2 shock recorder

02 Powerful Impact Monitoring Capability

From the test curves (see Fig. 3(a) and (b)), it is obvious that although the two devices areThere are small differences in the number of sampling points, but in the KPIs, there is no significant difference in the number of samples.-includingPeak Acceleration and Duration of Shock-Highly consistent performance on the

The two curvilinear trends are almost identical, and the maximum/minimum amplitudes match, proving thatASPION G-Log 2 Intelligent Shock Recorderwith close proximityHigh Precision Vibration MonitorThe performance ofAccurately reflecting real impact events in the transportation processThe

More importantly, the ASPION G-Log 2 provides professional-grade monitoring capability whileSignificantly reduces deployment and maintenance costsThe company is a leading supplier of high-voltage switchgear, transformers and other precision industrial equipment.Transportation Safety Monitoring and Quality VerificationIn terms of providing aCost-effective Datafication SolutionsThe

Fig. 3(a) Vibration Measurement Curve of High Accuracy Vibration Monitor in Simulated Transportation Testing

Fig. 3(b) Impact measurement curve of ASPION G-Log 2.

03 Convenient Installation Requirements

High-Voltage Switchgear for Monitoring LoggersSize, weight and ease of installationThere are strict requirements.

Traditional high-precision vibration monitors are large and heavy, often requiringCustomized Installation StructureThe need to install the device in a fixed or additional fixture increases the deployment time and cost. In addition, these devices are susceptible to the external environment (e.g., temperature, humidity, or transportation vibration).Difficult to install directly on the surface of packing crates or equipment housings.This limits the flexibility of its application in real-world transportation monitoring scenarios.

In contrast, theASPION G-Log 2 Intelligent Shock Recorderin order toLightweight and precise structural designSupportCable tie fixing, screw attachment and magnetic attachmentIt can be flexibly installed on the surface of equipment or package, which is stable and not easy to fall off.

At the same time, the device is equipped withDust- and water-resistant protection (IP rating)The newest version of the product, which is installed on the outside of a wooden crate or in an outdoor transportation environment, ensures thatStability and operational security of data loggingEffective promotionTransportation Monitoring of High Voltage SwitchgearThe reliability and durability of the

IV. Case summaries

existHigh Voltage Energy IndustryMiddle.Siemens Energy's high voltage switchgear products are used worldwide. The company is located in Berlin, Germany.andShanghai, ChinaThe production bases of the company are all utilizingASPION G-Log 2 Intelligent Shock Recorderto monitor the equipment's performance in theVibration and shock conditions in logistics and transportation processesThis ensures the quality and safety of our products from factory to installation.

ASPION G-Log 2 Shock RecordermaintainingProximity to high precision vibration monitor performanceThe simultaneous provision ofMore Cost Effective Intelligent Surveillance Solutions. In addition to supporting the regularTriaxial acceleration monitoringIn addition, the equipment also complies withIEC 60721-3-2 International Standard for Transportation Environment(Classification 2M4 / 2M5 / 2M6), and can be synchronizedTemperature and humidity monitoringThe

Through this integrated solution, theSiemens Energy is able to quickly verify that transportation meets international standards.In addition, the company will effectively guarantee the safety and reliability of high-voltage switchgear in transnational transportation, and further strengthen the enterprise'sGlobal Supply Chain Quality Control CapabilitiesThe

Go to the ASPION product page

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