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Twyn Core Features
Hongke Tuoying Twyn’s augmented reality (AR)-based visual quality inspection is transforming the way companies verify the quality and fit of parts, components, and assemblies.
Key Features
Hongke Twyn uses AR technology to enable visual quality inspections, supporting various application scenarios through two core capabilities:
High Transparency and Traceability
Quickly identify production errors, support cross-departmental and cross-supplier digital sharing of inspection results, and ensure full traceability of the entire process.
Accelerate the Evaluation of Parts and Components
Components can be quickly determined to be ready for the next production stage without the need for additional 3D measurements, significantly shortening inspection cycles.
Automatic Real-Time Tracking and Alignment
- Twyn uses the tablet’s camera to automatically align with and track workpieces in real time. Based on CAD models, the system provides high-precision markerless inspection and superior tracking performance, laying the foundation for fast and accurate visual comparison; no prior preparation or application of marker points is required when analyzing parts.
- It takes just three steps to perform a quality inspection: load the CAD model, set the inspection starting point, and send it to the iPad. The CAD-based digital twin configuration, combined with automatic (optical) model alignment, enables immediate on-site use.
CAD Model Preparation at Twyn Studio
- Inspecting complex CAD models is often time-consuming, labor-intensive, and costly, typically requiring the use of multiple software tools. Twyn simplifies this process by helping users prepare, optimize, and streamline CAD models—removing unnecessary details to focus on key inspection elements. This significantly improves quality inspection efficiency, particularly for highly complex parts.
- The CAD data provided by Tuoying Twyn has been optimized for mobile devices. Setup takes very little time, and all processes are managed directly within Tuoying Twyn Studio; no additional software is required, allowing quality control personnel to begin inspections immediately.
Exceptional CAD Visualization
- Thanks to high-precision CAD rendering capabilities, all fine details—such as construction lines—are clearly visible. Enhanced edge visualization ensures precise and comprehensive quality control throughout the manufacturing process.
Trace Cache
- Twyn supports saving anchor poses to the tracking cache to speed up tracking initialization. In addition to the initial pose, these anchor poses can serve as entry points for initiating tracking and can be automatically and easily generated during the quality check process.
- Once the tracking cache is saved, it will be automatically applied to all subsequent tasks for the same inspection item, further optimizing the workflow.
Inspection Plan
- Twyn provides step-by-step guidance in the form of comprehensive checklists, effectively guiding operators. This ensures that regardless of an operator’s role or experience, they can follow a standardized process to achieve consistent inspection results and documentation. Existing inspection plans can also be uploaded to Twyn and reused as a foundation for new quality inspection items.
Inspection Points for Complex Parts
- Twyn’s “Spatial Inspection Points” feature allows you to precisely pinpoint specific areas requiring special attention. You can classify and group multiple features without relying on an overall overview. This approach ensures more accurate, intuitive, and rapid quality control, while also recording observations and results. Once an inspection point is verified, the system highlights it with a dedicated indicator and distinguishes it with a different color, making it easy to track the status of each inspection feature.
AI-Powered Automated Deviation Detection
- This feature accelerates and simplifies the quality inspection process by automatically detecting deviations between CAD models and physical objects in real time.
- Structural elements that are misaligned—such as holes and edges—or improperly installed parts can all be automatically analyzed and highlighted, providing operators with real-time feedback without the need to prepare a CAD model in advance.
Tracking Stability of Stationary Objects
- Even large components that a tablet camera can only partially capture can be easily tracked by Twyn.
- Twyn combines the iPad’s SLAM sensors with model-based tracking technology to ensure stable tracking even when moving around objects or in areas with very few geometric features. This technology delivers precise and reliable CAD overlay results and simplifies the comparison between CAD models and physical objects.
Automation of Test Parameter Configuration
- Automatically creating inspection points can effectively speed up the progress of quality inspection tasks.
- In addition to manual creation, this feature also significantly simplifies project configuration, making it particularly suitable for scenarios requiring the inspection of a large number of components such as bolts or screws. Users can create inspection points and group them into optimal inspection views to further optimize the quality control process.
Inspection Perspectives
- Visual indicators use 3D pointers to mark and highlight areas of interest, guiding users to specific features and elements, thereby making quality control of complex assemblies faster and more intuitive.
- Users can also set the inspection viewpoint directly within the Twyn View app on their iPad, defining the optimal inspection position next to the actual object to ensure it matches real-world operating conditions. By positioning the viewpoint in a real-world inspection environment, ergonomic constraints and accessibility are fully taken into account from the outset, ensuring consistency in inspection results and standardization of quality inspection reports.
Interactive Zooming and Cropping
- The magnifying tool allows users to zoom in on specific areas, making it easier to inspect large or complex objects and facilitating detailed examination of fine features or hard-to-reach areas.
- Interactive cropping and other viewing tools allow for intuitive comparison of targets with physical objects in AR, ensuring a fast and comprehensive quality control process.
Customizable Digital Reports
- Twyn supports the comprehensive recording of quality inspection results. Annotations and comments enhance traceability and streamline communication between quality and production teams. Additionally, using the device’s camera, Twyn enables users to capture images of relevant features, supporting the creation of efficient and comprehensive quality reports.
- Customizable, branded reports provide a concise summary of test results. The reports support multiple export formats (including XLS, CSV, and PDF), making it easy to share them with quality control, production teams, and suppliers.
Project Shared Workspace
- Through Twyn Studio, quality managers and inspectors working remotely from different Twyn workstations can access the same shared workspace and exchange their respective project files. This approach ensures that project status remains up-to-date and highly consistent at all times, while avoiding data redundancy.
- Inspection data can be seamlessly exported from Twyn Studio and remotely imported into Twyn View, ensuring a smooth project workflow and maintaining standardized processes across multiple locations.
Flexible Import and Export Workflows—Wireless and Cross-Regional
- Twyn not only enables companies to share test results in a variety of formats, but also offers multiple distribution methods, including the cloud, Microsoft Teams, and email.
- Regardless of their respective IT infrastructures, different stakeholders can share data, ensuring maximum flexibility and control when sharing test results.
Multilingual Skills
- The Twyn user interface and reports support Chinese, Czech, Dutch, English, French, German, Italian, Japanese, Korean, Polish, Portuguese, Slovak, Spanish, and Turkish. The language used for quality inspections and the language used for report generation can be set independently.
- The related documents and video tutorials are also available in 14 languages.
- This multilingual support not only enhances the user experience but also helps companies optimize cross-regional collaboration by enabling the sharing of multilingual documents and reports.
Frequently Asked Questions
Technical support and paid services to drive your project to the limit.
Twyn can detect deviations in real time, helping businesses identify quality issues early on. By combining Digital Twin technology with automated feedback (to assist in deviation detection), it makes every inspection faster, more transparent, and more reliable, thereby establishing a stable and consistent quality inspection process across all stages of production.
Twyn superimposes CAD models onto physical objects being inspected, helping operators identify deviations early and quickly, thereby optimizing every stage of production. Integrating the system into business processes helps reduce errors and accelerate time to market.
Twyn integrates seamlessly into existing manufacturing workflows, continuously providing actionable insights. This accelerates decision-making and helps maintain strict quality standards.
With its fast, clear visualizations, automated feedback, and real-time reporting capabilities, Tuoying Twyn streamlines the entire inspection process, enabling faster, more proactive quality control and enhancing team collaboration, thereby improving overall production performance.
Professional technical support from HONGKEI to help you succeed in your project.
Leveraging decades of technical expertise in automotive electronics, industrial automation, data security, and life sciences, Hongke provides customers with end-to-end solutions ranging from critical components and precision instruments to system-level platforms. We do more than just supply products; we are committed to helping our customers achieve long-term success through professional technical consulting and innovative optimization.