AR Visual Quality Inspection - Automotive Manufacturing

Applications: Body frame inspection, bolt and stud weld verification, tool manufacturing, fixture and jig manufacturing, incoming inspection, and final inspection.

Why Choose AR for Quality Inspection?

Portable, Fast, and Intuitive — A Reliable and Convenient Quality Inspection Solution

AR-based visual quality inspection solutions, such as Hongke Tuoying’s Twyn, have been widely adopted in the automotive manufacturing industry:

Interactive Virtual-Reality Comparison

Operators can use the AR overlay on their tablets to compare physical objects with CAD models in real time.
AR technology superimposes CAD specifications directly onto manufactured parts, allowing inspectors to visually verify whether parts deviate from the CAD model or meet production specifications.
Regardless of where parts are manufactured or stored, you can easily create inspection plans and perform inspections immediately.

This approach is efficient and intuitive, and is suitable for checking:

Streamlined, Efficient Workflows: From Test Preparation to Cross-Departmental Collaboration

Flexible in-process inspection and real-time recording ensure that quality standards are met at all times

Simply import your CAD data, and Twyn can begin the inspection:

No background in metrology or experience with AR is required:

The system provides guidelines on inspection procedures and observation angles to streamline routine inspection processes.
Operators can inspect designated areas according to the preset inspection plan.
Define testing areas to improve the efficiency of routine testing processes
The CAD model has been optimized for mobile devices to ensure smooth inspection.

Testing and result recording are conducted simultaneously:

Full Report and Sharing of Results:

01 CAD Model-Based Inspection

Streamline Preparation, Focus on Testing

Twyn can prepare, streamline, and optimize CAD models without the need for additional software, further simplifying and accelerating quality inspections of complex parts.

CAD models optimized for mobile devices:

02 Testing Plan: Perspective-Guided Testing

Standardize Procedures, Results, and Data Recording

Twyn operators can focus on specific areas by following a detailed, predefined inspection plan. The system guides users step-by-step using a checklist and highlights key locations with a 3D pointer to assist with the inspection of complex components. Regardless of the operator’s experience level, this ensures consistency in inspection procedures, results, and documentation.

03 Automatic Real-Time Tracking and Alignment

Precise and Fast Visual Contrast

Using the tablet's camera, Twyn can automatically align with and track manufactured parts. By utilizing markerless real-time object tracking technology, it enables precise visual comparison without the need for additional setup or preparation.

04 Real-Time Logging and Reporting

Comprehensive recording of test data and customizable digital reports

The tagging and annotation features enhance traceability and facilitate communication between quality and production teams. Reports support custom corporate logos and photo annotations and can be exported in formats such as XLS, CSV, and PDF for easy sharing with suppliers.

Simultaneously performs testing and data logging, offering a full range of features:

Example 1: Vehicle Body Frame Inspection

Ensure that interior and exterior trim pieces and other components are installed accurately

With Twyn, you can easily verify the positioning of various features on the vehicle body frame to ensure the precise integration of components such as door locks, door handles, electronic parts, seats, the chassis, and the engine.

Verification Criteria:

Example 2: Verifying Bolts, Studs, and Welds

Automated Validation of Image Processing

Twyn streamlines repetitive inspection processes and ensures the precise positioning of solder joints, bolts, and studs. The system supports the automatic import and creation of inspection points, saving setup and inspection time while improving sampling rates and the efficiency of periodic inspections.

Example 3: Tool Manufacturing

Using AR to Inspect Automotive Production Equipment

Twyn supports the testing and validation of customized tool designs, utilizing a digital workflow that spans the entire tool manufacturing process to facilitate multiple prototyping iterations until the final design is achieved.

Example 4: Fixture and Tooling Manufacturing

Check the Position and Alignment of Moving Parts

Twyn enables real-time inspection and adjustment of the position and alignment of fixtures and jigs, helping to avoid costly errors and rework during the installation process. It is particularly well-suited for inspecting large jigs.

Example 5: Incoming Inspection and Shipping Inspection

Efficient Collaboration Across Enterprise Supply Chains

Twyn simplifies cross-enterprise collaboration. Suppliers can verify component specifications before shipment (Outgoing Quality Control/OQC), and recipients can quickly identify nonconforming parts before proceeding to the next stage of production (Incoming Quality Control/IQC).

Frequently Asked Questions

Technical support and paid services to drive your project to the limit.

How Does Hongketuo Ying Twyn Improve the Quality of Industrial Visual Inspection?

Twyn uses augmented reality (AR) technology to visualize defects in real time, helping companies across various industries ensure product quality, prevent human error, and reduce rework and transportation costs.

By overlaying CAD data directly onto physical parts, Twyn enables fast and accurate quality inspections while ensuring the highest levels of transparency and customer satisfaction.

What benefits can Hongke Tuoying Twyn bring to production and assembly processes?

Twyn can identify defects early, speed up part evaluation, and quickly determine whether components require detailed 3D measurement, thereby comprehensively optimizing production and assembly processes.

Not only does it streamline the incoming and outgoing inspection processes and support detailed record-keeping, but it also helps the team digitize inspection results so they can be efficiently shared with internal departments and external suppliers.

In which industries is Hongke Tuoying Twyn suitable for use?

Twyn is ideal for industries that handle large, complex, or dimensionally critical components, including rail transportation, automotive manufacturing, aerospace, agricultural machinery, construction machinery, heavy equipment, welding processes, and mold and fixture manufacturing.

Twyn supports precise verification of the positioning of welded structures and components, while also enabling assembly inspections and real-time component inspection.

How does Hongketo Twyn help businesses avoid delays and rework costs?

Twyn can identify deviations early on, before components move to the next stage of production, effectively preventing costly rework, downtime, and project delays.

Even in applications where components are difficult to move—such as in the manufacturing of rail vehicles or heavy machinery—AR-based inspection technology can ensure the real-time identification of misaligned or missing parts.

Professional technical support from HONGKEI to help you succeed in your project.

Leveraging decades of technical expertise in automotive electronics, industrial automation, data security, and life sciences, Hongke provides customers with end-to-end solutions ranging from critical components and precision instruments to system-level platforms. We do more than just supply products; we are committed to helping our customers achieve long-term success through professional technical consulting and innovative optimization.

Testing Services

On-demand sample testing and validation of performance evaluation

Hardware Training

Comprehensive coverage of all aspects of hardware product usage

Software Training

Helps you quickly master the skills of using the software

integrated development

Complete integrated solutions based on requirements

Data Security and Compliance

High-Performance Data and Automation

ADAS Simulation and Testing Framework

In-Vehicle Network Communications

Signal Analysis and Sensing

Industrial Internet of Things and Digital Factories

AI Machine Vision

Automation Control

Pharmaceutical Cold Chain and Environmental Monitoring

Laboratory Automation and Microfluidics

Environmental Monitoring and Facility Management

Critical Infrastructure Communications and Remote Collaboration

Professional Electronic Testing and Measurement